Last Updated: Fri Jul 30 14:32:11 UTC 2010


KBP 2K22/2K22M/M1 Tunguska SA-19 Grison /
96K6 Pantsir S1 / SA-22 SPAAGM
  Cамоходный Зенитный Ракетно-Пушечный Комплекс
КБП 2К22М/М1 Тунгуска-М/М1 / 96К6 Панцирь-С1


Technical Report APA-TR-2009-0703

by Dr Carlo Kopp, SMAIAA, MIEEE, PEng
July 2009
Updated July 2010
Text © 2009-2010 Carlo Kopp





The latest Pantsir S1 configuration at MAKS-2007, carried by an 8 x 8 KAMAZ-6560 chassis. This variant incorporates a new Phazotron designed agile beam phased array engagement radar, derived from Phazotron's earlier effort on the Zhuk MF PESA air intercept radar. The primary design aim for this system was the interception of PGMs, especially the AGM-88 HARM and GBUs (via Vestnik PVO).



2S6M Tunguska M at the Berezina 2002 exercise. Most of the Soviet inventory of these capable SPAAGMs ended up in the Russian, Ukrainian and Belarus Army inventories. The most notable export client has been India (© Miroslav Gyűrösi).


Background 

The 2K22 Tunguska / 96K6 Pantsir / SA-19/SA-22  family of SPAAGMs owes its earliest origins to a 1970 directive for the replacement of the ubiquitous ZSU-23-4P SPAAG.  The ZSU-23-4P was considered both lethal and effective by its Western opponents, but Soviet analysts were unimpressed with the lethality and the  engagement envelope of the 23 mm  weapons. Analysis indicated that a 30 mm gun would be much more lethal.  Soviet operational analysis also indicated that  the performance of the acquisition radar on the SPAAG was critical to combat effectiveness. The defeat of  anti-tank  helicopters  in pop-up engagement geometries became an additional requirement after the  1972 debut of these weapons in Vietnam. Trials of the prototype 2S6  / 2K22 Tunguska SPAAGM commenced in  1980.  The prototypes introduced several innovations, including  a 30 mm gun  derivative aircraft cannon,  the  9K311  missile and a digital computer for controlling the system.

The earliest production variant, the 2K22 / 2S6 Tunguska  / SA-19 Grison, achieved IOC in 1982.

The immediate operaitonal imperative for the PVO-SV was to defeat th then new A-10 Thunderbolt, and US Army helicopters firing anti-armour missiles, such as the TOW equipped AH-1S and Hellfire equipped AH-64A Apache. From the Soviet perspective, both of these threats would pop up briefly above the radar/visual horizon, fire at Soviet tanks or SPAAGs, and then disappear below the horizon before the ZSU-23-4P or 9K33 Osa / SA-8 systems could respond with defensive weapon fire.

The Soviets needed a weapon system which could win in a 'high noon' shootout with the A-10 or a nap-of-ther-earth pop-up rotary wing threat. This drove the design requirements for the Tunguska, and led to the development of the high speed 9M311 SAM, intended to cross the distance between the Tunguska and the target before the latter could hide below the horizon line. This capability would be supplemented by a 30 mm gun system, the Soviets clearly coveting the BundesWehr's Krauss-Maffei Wegmann FLAKPanzer Gepard SPAAG.

The missile requirement led to the unusual two stage 9M311 design, in which the first stage boosted the round to 900 m/s at burnout, the sustainer in the terminal stage burning to impact and maintaing a 600 m/s velocity. The missile employs command link guidance, with an automatic Command to Line Of Sight (CLOS) control loop for the terminal phase to impact, with an 18G capability. The engagement radar component of the 1RL144M Hot Shot system is claimed to operate in the millimetric band, using jam resistant monopulse angle tracking; a 1A29M optical sight is boresighted with the radar. A 1RL138 IFF system is included. Conceptually the 2S6 missile package has its closest Western equivalents in the Franco-German Roland system, and the UK Rapier Blindfire and Seawold systems.

The gun requirement led to the adaptation of  the 30 mm GSh-30 aircraft cannon, carried by Russian fighters: the 2A38 series liquid cooled 30 mm gun delivers a rate of fire of 1950-2500 rds/min, a muzzle velocity of 960 m/s, using the 2A42 cartridge and 0.39 kg projectile.

The initial 1982 2K22 2S6 Tunguska variant was superceded by the 2K22M/2S6M Tunguska M in 1990, and the 2K22M1/2S6M1 Tunguska M1 in 2003. The product line has been further developed as the Pantsir S, primarily in a road mobile configuration.

The 9M113-M1 SAM has a higher impulse booster, and radio rather than laser fusing to improve effect against cruise missiles and precision guided munitions. Defeating the latter has become one of the primary requirements for late variants of the 2S6 and the newer Pantsir S.


Early configuration 2S6M1 Tunguska M1 system, note the Hot Shot radar system with the paraboloid section search antenna and gimballed monopulse tracking antenna (© Miroslav Gyűrösi).




2S6M Tunguska M SPAAGM, stowed, at MAKS 1993 (
© Miroslav Gyűrösi).



Late configuration 2S6M1 Tunguska M1 (Said Aminov, Vestnik PVO).



A BundesWehr Gepard SPAAG. The Gepard was a German response to the highly effective ZSU-23-4P SPAAG, and clearly became a major influence on the design of the Tunguska system, intended to replace the ZSU-23-4P.

Tunguska batteries are typically deployed with the PU-12M, PPRU-1M or Ranzhir series of battery command posts.

The operational requirement for the weapon system which became the 96K6 Pantsir system was fundamentally different to that defined by the PVO-SV for the 2K22 / 2S6 Tunguska - the PVO required a point defence weapon system to protect its S-300P / SA-10A/B Grumble fixed and self-propelled SAM batteries from attack by defence suppression aircraft, and to protect airfields and other critical strategic facilities from guided weapon attack. Development was launched in 1990, the intent being an adaptation of the PVO-SV system for carriage on a wheeled vehicle compatible with the transit speeds of the PVO's S-300P / SA-10A/B Grumble missile batteries.



Early Pantsir S1 / SA-22 demonstrator. Note the configuration of the search and engagement radar antennas (KBP).



A configuration of the Pantsir S1 which remains on offer uses the depicted 8 x 8 MZKT-7930 chassis, providing much better cross country mobility than the lighter KAMAZ chassis, at a cost (KBP).

The first prototype of the Pantsir S1 was displayed in 1995, using an enlarged derivative of the Tunguska's 9K311 missile, the 9K335. Twelve of these missiles were carried in elevating launch tubes. A pair of liquid cooled 2A72 30 mm guns were used. The system was equipped with the Phazotron 1L36-01 Roman / Hot Shot which used an X-band search component and a n MMW band engagement component. This radar was later supplanted by the 1RS-2E Shlem.

During the 2005-2006 period, Phazotron shifted development effort to a new passive phased array design engagement radar, exploiting their experience in developing similar X-band radars for the MiG-29 Fulcrum and Su-27 Flanker fighters.

Several chassis were trialled during the development of the 96K6 Pantsir S1 system. Initially the 8 x 8 Ural-5323.4 was used, then the 8 x 8 MZKT-7930 was trialled, with the KAMAZ 6530 used for production systems in Russian, and an EU supplied MAN chassis used for systems supplied to the United Arab Emirates. the GM-352 series, common to the Tunguska, remains on offer.

Production Pantsir S1 systems combine the 2A38M 30 mm automatic cannon system with the high velocity 57E6E two stage CLOS missile, based on the Tunguska's  9M311 series.

The 57E6E series SAM is unusual in it class as it is a two stage weapon, designed for exceptionally high acceleration to effect snapshots against fleeting targets such as heicopters. Compared to the earlier 9M311 variants, the higher impulse booster stage pushes the second stage to 1,100 m/s. KBP are marketing the system as a capability to engage and destroy the full spectrum of airborne targets, comprising aircraft, UAVs, cruise missiles, precision guided weapons, ballistic missiles and soft skinned surface targets.

KBP define the basic capabilities of the Pantsir series thus (cite):
  • High jamming immunity in intensive ECM environment;
  • High survivability in massive employment of HARM-type antiradar missiles;
  • A capability of destroying high precision weapons, such as Tomahawk cruise missile, Walleye 2 guided air bomb, Maverick guided missile etc;
  • A capability of engaging fixed- and rotary- wing aircraft, RPVs, etc.;
  • Effectiveness at any time of night and day, in good and adverse weather;
  • High mobility, specifically for protecting motorized and armor units;
  • High availability and reliability.
The Pantsir S introduced a 12 round missile capability, a thermal imaging system to complement the optical tracker, and revised engagement radar component.

The Pantsir S1 series has been primarily marketed in the road mobile configuration, which is less costly to acquire and maintain, and trades away off-road mobility for much higher 90 km/h  road speed.

The Pantsir S1 introduces a number of important improvements over the baseline Pantsir S. The new 57E6 missile replaces the established 9M331 series, this weapon provide 20 km range, 70% more than the 9M331M1, a significantly higher maximum target altitude, challenging many area defence missiles, a larger 20 kg warhead, and more thrust to accelerate the missile to 1,300 m/s in 2 seconds. The radar package is also replaced, with a new planar array (claimed to be a PESA) search radar, and an X-band engagement radar derived from Phazotron's fighter phased arrays.

The new engagement radar is claimed to have a 45° off boresight deflection angle, yielding coverage inside a 90° solid angle, with mechanical elevation to provide up to 85° of vertical angular coverage. It can track 20 targets and automatically prioritise the top three for engagement, and four missiles can be concurrently gathered and tracked.




Electro-optical tracking turret on Pantsir S1. The optics indicate a three field of view stabilised TV system and a single field of view thermal imaging sensor (image © Miroslav Gyűrösi).

An opto-electronic search and tracking function is provided, in the midwave and shortwave infrared bands. The missiles can be alternately tracked by the engagement radar or the OE system. A digital datalink is provide to permit networking of multiple Pantsir S1 systems in a battery.



Early configuration of operator stations using CRT displays.



Crew stations in the recent Pantsir S1E hosted on the GM-352 chassis (image © Miroslav Gyűrösi).

A more detailed analysis of the Ranzhir Command Post can be found under Warsaw Pact / Russian Air Defence Command Posts, and the tracked chassis under Russian and PLA Point Defence System Vehicles.

Engagement and Acquisition Radars

The Tunguska/Pantsir family of the SPAAGMs has seen a range of different radar packages installed since the initial IOC in 1983. All follow the model established by the 1960s 9K33 / SA-8 Gecko, with a 360º search radar for acquisition and coarse tracking, and narrow beam precision tracking radar on the front of the system turret, used for target and missile beacon tracking.

The earliest 2K22/2S6 Tunguska variants employed a radar package, which used a 1RL144 search radar with a singly curved cylindrical parabolic section reflector, and a Cassegrain monopulse tracking antenna. This design has been designated the Hot Shot in Western literature. It was supplemented by a 1RL138 IFF interrogator. Russian references list no less than four variants of of the search radar as 1RL144 for the Tunguska, 1RL144M for the Tunguska M, and the 1RL144M-VA/VS.

The development of the Pantsir S1 saw the introduction, initially, of a search radar with a doubly curved parabolic surface and eliptical shape. This was supplanted in production variants with a planar array, claimed by some sources to be a passive phased array. The latter design has since appeared on 2K22M1 Tunguska M1 demonstrators, as well as tracked and wheeled 96K6 Pantsir S1 demonstrators.

Early Pantsir S1 demonstrators initially used an MMW band monopulse tracking antenna, with a characteristic conical radome, with the Russians claiming two discrete Phazotron designs in this configuration, the 1L36-01 and later 1RS-2E. This design has since appeared on the 2K22M1 Tunguska M1 demonstrators.

Production examples of the Pantsir S1 use a much large Phazotron passive phased array design, which appears to be a reuse of the X-band Zhuk MF antenna designed for airborne applications.

A more detailed discussion can be found under Engagement and Fire Control Radars.

Optical Sensors

Early variants of the Tunguska series introduced an electroptical tracker to provide silent angle tracking in jamming environments. There are claims that an infrared search and track sensor was trialled, and that recent production systems include a thermal imager and laser rangefinder.




(Images via KBP, Vestnik PVO)

9M311 and 57E6 Surface to Air Missiles and 2A38 Gun

The 2K22 / 96K6 / SA-19 / SA-22 systems use variants of one basic missile and one basic gun design.

The missile designs are all derivatives of the two stage command link guided 9M311 weapon. This is a 42 kg launch weight missile, with a low smoke motor intended to avoid problems with optical/infrared tracking of targets and laser rangefinding. The second terminal kill stage is unpowered and relies on kinetic energy imparted by the boost stage, the design strategy intended to minimise the dead weight and drag of the kill stage. Average missile speed is cited at 600 m/s (~Mach 2), and the weapon has a cited capability to engage targets manoevring at 5-7G, although this is not consistent with the cited 18G capability of the missile.

Early variants of the missile use a laser proximity fuse, later variants a radio proximity fuse, with a blast fragmentation warhead. The fuse is triggered ~5 metres from the target. An impact fuse is also provided, with the proximity fuse disabled for shots against surface targets.

The 2A38 series 30 mm gun is a twin barrel revolver design with a belt feed and an electrical drive. The barrels are cooled using water or an anti-freeze fluid. The barrels can be elevated to +85º and depressed to -9º relative to the turret base. Cited total rate of fire for the 2K22 variant of the gun is 4060-4810 rds/min with a muzzle velocity of  960-980 m/sec. A range of shell types are available including tracers, HEI and fragmentation.



Pantsyr S1 launching a missile at the Kapustin Yar test range (KBP).

Production and Exports

Due to its late deployment during the Cold War, the 2K22/2S6 Tunguska was never exported in the vast quantities seen with the ZSU-23-4P. Most former Soviet 2S6 and 2S6M systems were claimed by Russia, Belarus and the Ukraine upon the breakup of the USSR. Known export clients include India (M and M1) and Morocco (M1).

The Pantsir has been ordered by the UAE, Syria and Algeria. European sources claim the PLA and Greece were negotiating for the system. The system is offered on the 8 x 8 KAMAZ-6560, 8x8 MZKT-7930 and tracked GM 352M1E chassis, or an EU sourced MAN 8 x 8 truck.

More recently images have also emerged of the 96K6 system installed on a BAZ-6909 series 8 x 8 chassis, common to the S-300PMU2 / S-400 5P85TE2 TEL and NNIIRT Nebo M radar system. To date all operational systems with Russian military units have been observed on the KAMAZ-6560. The larger BAZ-6909 would offer better cross country performance and potentially more reload rounds in storage.

Russian media reports in 2010 indicated that operational 96K6 / SA-22 batteries were being assigned to protect S-400 / SA-21 strategic SAM system batteries from Precision Guided Munition (PGM) attacks. This is consistent with previously published and planned air defence doctrine.


2K22/96K6 Technical Data

System/Parameter
 
ЗРПК «Тунгуска»
Tunguska SPAAG
ЗРПК «Тунгуска-М»
Tunguska M SPAAG
ЗРПК «Тунгуска-М1»
Tunguska M1 SPAAG

ЗРПК «Роман» (ранний «Панцирь»)
Roman
(Early Pantsir)
ЗРПК «Панцирь-С1»
Pantsir S1
Год принятия на вооружение
IOC Year
1982
1990
2004
Не принят
В конце 2007- начале 2008
Ракетное вооружение
Missile Armament
9М311
9М311
9М311-1М
9М335
57Э6Е
Боекомплект, ракет
Missile Loadout
8
8
8
12
8-12
Артиллерийское вооружение
Gun Armament

2х2А38 (два 30-мм двухствольных автомата)
(two 30 mm twin barrel guns)
2х2А38М (два 30-мм двухствольных автомата)
(two 30 mm twin barrel guns)
2х2А38М (два 30-мм двухствольных автомата)
(two 30 mm twin barrel guns)
2х2А72 (две 30-мм одноствольные пушки)
(two 30 mm single barrel guns)
2х2А38М (два 30-мм двухствольных автомата)
(two 30 mm twin barrel guns)
Боекомплект, выстрелы
Gun Ammo [rds]
1936
1936
1904
750
1400
Шасси
Vehicle Chassis
Гусеничное ГМ-352
Tracked GM-352
Гусеничное ГМ-352
Tracked GM-352
Гусеничное ГМ-5975
Tracked GM-5975
Автомобильное КамАЗ-7406 или УралАЗ 745.10
Wheeled
KamAZ 7406 or
UralAZ 745.10
Автомобильное КАМАЗ-6350, МЗКТ, MAN, гусеничное ГМ-352М1Е
Wheeled
KAMAZ-6350
MZKT-7930
MAN, Tracked
GM-352M1E
Зона поражения самолета
Engagement Evelope Aircraft Targets
Ракетным вооружением
Using Missiles
По дальности
Range
2500-8000
2500-8000
2500-10000
1000-12000
1200-20000
По высоте
Altitude
15-3500
15-3500
15-3500
5-8000
5-15000
Артиллерийским вооружением
Using guns
По дальности
Range
200-4000
200-4000
200-4000
200-4000
200-4000
По высоте
Altitude
0-3000
0-3000
0-3000
0-3000
0-3000
Темп стрельбы, выстр./мин/ствол
Rate of Fire/BBL
1015
1015
1250
700
1250
Число одновременно поражаемых целей ракетным оружием
Concurrently Engaged Targets by Missile
1
1
1
1
2
Table Source: Said Aminov @ Vestnik PVO



2K22/96K6 Battery Components

2K22/2K22M Battery Components
System
Qty
Function/Composition
Vehicle
2S6/2S6M
4-6
8 Round SPAAGM
GM-352
2F77M
2-3
8 Round Missile Transporter/Transloader
KamAZ-43101
9S737MK Ranzhir
PPRU-1M
1
Mobile Command Post
MT-LBu
1R10-1M
1
Engineering Repair/Test Station
Ural-43203-1012
2F55-1
1
Missile Preparation/Assembly Station
Ural-43203-1012
2V110-1
1
Engineering Repair Station
Ural-43203-1012
9V921
1
Engineering Repair/Test Station GAZ-66
ITO-APG-M1
1
Mobile Workshop
ZiL-131




96K6 Battery Components1
System
Qty
Function/Composition
Vehicle
96K6 Combat Vehicle
4-6
12 Round SPAAGM
KAMAZ 6530
2F77M
2-3
8 Round Missile Transporter/Transloader
KamAZ-43101
9S737MK Ranzhir
1
Mobile Command Post
MZKT Volat
1R10-1M
1
Engineering Repair/Test Station
Ural-43203-1012
2F55-1
1
Missile Preparation/Assembly Station
Ural-43203-1012
2V110-1
1
Engineering Repair Station
Ural-43203-1012
9V921
1
Engineering Repair/Test Station GAZ-66
ITO-APG-M1
1
Mobile Workshop
ZiL-131




Battery Support Components
P-15M/Kasta 2E2
1 UHF-Band Low Level Acquisition Radar
P-15/Kasta 2E1
1 UHF-Band Acquisition Radar
1 - Support vehicle types for the 96K6 Pantsir S1 have yet to appear in public documents, reflecting the 2008 - 2009 IOC of this recent design. Vehicle types for the 2K22M1 have been listed as a substitute. Differences will arise in the support systems for the different radar packages, and some newer truck types may be used.


96K6 Pantsir S1 72V6 SPAAGM (KAMAZ 6530)



Stowed configuration for transit. The SA-22 provides very high mobility. The most recent Pantsir S1 variant has a PESA engagement radar and a planar array search radar antenna, with much better sidelobe performance compared to the concave reflective design in the Pantsir S. This example is painted in desert sand camouflage for demonstration to Middle Eastern customers - export systems have been supplied on European MAN chassis.



Detail of 30 mm gun system, derived from the GSh-30 aircraft cannon.



Detail of  new Pantsir S1 Phazotron X-band phased array engagement radar.



Crew stations in the recent Pantsir S1E configuration (image © Miroslav Gyűrösi).




Operational 96K6 systems on parade in Russia (via KBP).



96K6 systems at the KBP plant prior to delivery to the Russian government client (Sergei Kuznetsov via Strizhi.ru).

96K6 Pantsir S1 72V6 SPAAGM (MAN Cat SX A1)



Pantsir S1E exported to the UAE on a MAN Cat SX A1 8 x 8 chassis (KBP via Miroslav Gyűrösi).



Pantsir S1E exported to the UAE on a MAN Cat SX A1 8 x 8 chassis (Sergei Kuznetsov via Strizhi.ru).

96K6 Pantsir S1 72V6 SPAAGM (BAZ 6909)

Fully deployed 72V6 SPAAGM on BAZ-6909 chassis (Sergei Kuznetsov via Strizhi.ru).



Fully deployed 72V6 SPAAGM on BAZ-6909 chassis (Sergei Kuznetsov via Strizhi.ru).



Partly deployed 72V6 SPAAGM on BAZ-6909 chassis. The system components are in original production colours (Sergei Kuznetsov via Strizhi.ru).



2K22M1/2S6M1 Tunguska M/M1 SPAAGM



The modernised 2S6M1 Tunguska M1 / SA-19 Grison employs a planar array search radar, and a distinctive radome for the engagement radar component, which is based on the earlier radar for the Pantsir S1.



2S6M Tunguska M at the Berezina 2002 exercise. The system is stowed and no missiles are loaded (© Miroslav Gyűrösi).



2S6M Tunguska M at the Berezina 2002 exercise (© Miroslav Gyűrösi).



2S6M Tunguska M at the Berezina 2002 exercise (© Miroslav Gyűrösi).

2F77M Transporter/Transloader



The 2F77M is a 6 x 6 KamAZ-43101B series flatbed with a missile loading crane (KamAZ image).

Battery Engineering Vehicles



Most 2K22M/M1 / SA-19 battery support vehicles are variants of the Ural 4320 series flatbed (Ural).

9S737/MP-22 Ranzhir E Battery Mobile Command Post



The Ranzhir E/M is available in a lower cost truck variant, intended for applications where high road mobility is important. For instance a wheeled Pantsir S1 battery would use the wheeled variant to match the high road speed of the SPAAGMs (Agat).



The tracked variant of the
Ranzhir series is based on a modified MT-LBu chassis and is typically used with the 2S6M Tunguska.

51U6/39N6E Kasta 2E1 / 2E2 Flat Face / Squat Eye Acquisition Radar



Kasta 2E1 Flat Face E UHF Band Acquisition Radar. This is a modern digital replacement for the P-19 Flat Face.



Kasta 2E2 Squat Eye E deployed.


References/Sources:

  1. Said Aminov, Vestnik PVO, URL: http://pvo.guns.ru
  2. Pantsir-S1 Air Defense Missile/Gun System, KBP Instrument Design Bureau, 59 Shcheglovskaya Zaseka St., 300001 Tula, Russia.
  3. Tunguska-M1 Air Defense Missile/Gun System, KBP Instrument Design Bureau, 59 Shcheglovskaya Zaseka St., 300001 Tula, Russia.
  4. 30 mm 2A38M Automatic Anti-Aircraft Gun, KBP Instrument Design Bureau, 59 Shcheglovskaya Zaseka St., 300001 Tula, Russia.
  5. Phazotron Shlem air defence radar system, Phazotron NIIR.
  6. Martin Rosenkranz, MAKS 2007 Spezial: Pantsir-S1 (SA-22), Russlands neuestes Flugabwehrsystem.

Technical Report APA-TR-2009-0703




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